XL40 (D/C) LED Headlight Kit w/ Hi-Low Harness - KTM 350/500 EXC-F ('24-25)

SKU: 82-1005
$470.95
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Description

Upgrade your off-road lighting with the Baja Designs XL40 LED Headlight Kit with Hi/Low harness — built for KTM XC-W, XW-F, and XCF-W motorcycles. Derived from the powerhouse XL80, the XL40 delivers 5,224 lumens of trail-proven illumination to a wider range of bikes. The included Hi/Low harness lets riders reduce output in low-beam mode by about 25% of high beam, producing 1,435 lumens when full brightness isn't needed.

Engineered for dirt bikes with lower-output OEM stators, the XL40 draws only 43.5W — making it the ideal high-performance upgrade for riders who previously lacked a compatible premium option. Paired with the signature XL Trail Lens, it delivers both vertical and horizontal beam coverage with excellent near-field and peripheral visibility. The Trail Lens redistributes center beam intensity to eliminate harsh hot spots — improving clarity through elevation changes, vertical transitions, and sharp corners. The result is a smooth, evenly distributed field of light that boosts confidence in demanding terrain.

This kit replaces the OEM headlight unit and includes an inline Hi/Low Harness and the Motominded mount for easy installation. Backed by a 30-day satisfaction guarantee and Lifetime Limited Warranty.

Kit Includes:

  • (1x) XL40 – Trail Lens Clear w/ 2024+ OEM Connector
  • (1x) Hi/Low Harness
  • (1x) Motominded XL Bracket
  • All Necessary Mounting Hardware

XL40 Specifications (per light):

  • Lumens: 5,224 (Hi)/ 1,435 (Low)
  • Watts/Amps: 43.5W/3.4A @ 12.8V
  • Modes: high beam, dimming feature (25% brightness) 

XL40 ELS Score:

  • XL40, Trail lens, high beam: 92°/5.9/226’/5224
  • XL40 Trail lens, low beam: 74°/5.9/119’/1435

The Baja Designs Advantage

  • Satisfaction Guarantee – 30-Day Money Back Guarantee
  • Limited Lifetime Warranty – Complete Purchase Protection
  • uService – Replaceable Lenses And Optics
  • ClearView – All The Light, Right Where You Need It
  • MoistureBlock – Waterproof, Rain Proof, Submersible
  • CopperDrive – Safely Driving LEDs at 100 Percent
  • 5000K Daylight – Less Driver Fatigue, Natural Color

FITS

KTM 350 EXC-F 2024-2025
KTM 500 EXC-F 2024-2025
Detailed Specs

SKU: 82-1005

Specifications

Product Type XL40
Overvoltage Protection Built-In
Mounting Hardware Included Yes
Lighting Type Forward Projecting
Lighting Technology LED
Lighting Quantity 4
Lighting Modes Beam
Light Quantity 1
Lens Material Hardcoated Polycarbonate
Lens Color Clear
Mounting Hardware Material Stainless Steel
Universal or Specific Universal
Wiring Harness Included Yes
Wattage (W) 43.5
Housing Material Powder Coated Cast Aluminum
Housing Color Black
Description Trail; Clear
Brightness (Lumens) 5,224 (Hi) / 1,435 (Low)
Bezel Material Powder Coated Cast Aluminum
Beam Pattern Trail
Average Rated Life (hr.) 49930
Amperage Rating (A) 3.4
High: 92°/5.9/226’/5224; Low: 74°/5.9/119’/1435

Standards & Compliance

Standards/Compliance (Water Resistance) IP69K (Waterproof up to 9ft & Pressure Washable)
Standards/Compliance (Impact Resistance) IK10 Compliant (Mechanical Impact Testing)
Standards/Compliance (Durability) Exceeds MIL-STD810G (Mil-Spec Testing)

Dimensions

Weight (lbs.) 2.45
Length (in.) 4.43
Height (in.) 4.43
Depth (in.) 3.65